Forklift some failure and how to eliminate

Dec 09, 2024

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Forklift some failure, and how to eliminate

Cause of failure:

First, the failure of the oil supply system

1. There is gas in the fuel system

Elimination method: Use the oil pump to eliminate the air in the system, and check the system for air leakage.

2. There is blockage in the fuel system

Elimination method: disassembly and cleaning

3, the oil pump does not supply oil or intermittent oil supply

Elimination method: inspection and repair

4. Poor injection of fuel injection pump

Elimination method: Check the injector spray condition

5, the oil supply advance Angle is wrong

Elimination method: Check the wear of the injection pump plunger and the oil outlet valve and whether the spring of the oil outlet valve is broken.

6. The intake damper is not open or the oil cut-off handle is in the oil cut-off position

Elimination method: Open the intake damper or make the oil cut-off handle in the oil supply position.

Second, lack of pressure

1, piston bad wear

Elimination method: Replace the piston ring

2. Piston ring bonding

Elimination method: Remove the glue

3. Valve leakage

Elimination method: valve spring broken or reduced elasticity, improper valve clearance, valve cone seal is not strict, do the corresponding treatment.

4, the compression end temperature is low

Elimination method: the outside temperature is low, take preheating and other methods to solve.

Three, the failure of the electrical system

1. Battery power is insufficient

Elimination method: Recharge to meet the specified requirements

2, electrical wiring contact is poor

Elimination method: Check whether the wiring is correct and reliable

3, the starter brush and the commutator contact is poor

Troubleshooting method: Repair or replace the brush and clean the surface of the commutator with fine sandpaper, blow off the dust

4, starter clutch plate torque is insufficient, slipping

Elimination method: Add gasket and adjust

5, the starter gear can not be embedded in the flywheel tooth ring exclusion method: find out the reason and deal with


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